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6ES7677-2WB42-0GB1
Siemens SIMATIC ET 200SP Open Controller, CPU 1515SP PC2 TF, 8 GB RAM (basic device 6ES7677-2DB40-0AA0), 128 GB CFast with Windows 10 IoT Enterprise LTSC 2021 64-bit and S7-1500 Failsafe Software Controller CPU 1505SP TF V3x preinstalled; interfaces: 1x slot CFast, 1x slot SD/MMC, 1x connection for ET 200SP BusAdapter PROFINET, 1x 10/100/1000 Mbps Ethernet, 2x USB 3.0, 2x USB 2.0, 1x DisplayPort; documentation on CFast, restore image on CFast
Overview
ET 200SP Open Controller, CPU 1515SP PC2 TF, combines robustness and compact dimensions with the flexibility of centralized or decentralized communication in the highest industrial functionality. Furthermore, the CPU offers the entire value added of the ET 200SP system, the S7-1500 controller family and the TIA world together.
- Rugged, compact control system
- Combines the functions of an ET 200SP controller with those of a PC-based platform
- Turnkey all-in-one solution with preinstalled fail-safe SIMATIC S7-1500 Software Controller TF and optional preinstalled WinCC Runtime Advanced
- Can be used up to safety class SIL3 (Safety Integrity Level) according to IEC 61508 2nd Edition or PL e (Performance Level) according to ISO 13849
- High performance automation tasks with the use of new generation Intel Quad Core processors
- Connects high-level language applications and processes high data volumes with support from SIMATIC ODK 1500S
- PROFINET IO IRT interface with 2-port switch (corresponding BusAdapter required)
- Isochronous mode with PROFINET IO IRT
- Integrated Motion Control functionalities for controlling speed-controlled, positioning and synchronous axes (gearing and camming), support for external encoders, output cams/cam tracks and probes.
Technology object for controlling kinematics with up to 4 interpolating axes, e.g. Cartesian portal, delta picker, roller picker, articulated arm, cylindrical robot, tripod picker and SCARA. - Cross-PLC synchronous operation for synchronization of multiple SIMATIC S7-1500T Controllers
- Increased number of Motion Control resources (5,120 credits) from version 30.1 of the Software Controller and TIA Portal V19 Update 1
Application
The CPU 1515SP PC2 TF is a complete IPC and can be used to control special and series machines and plants in centralized or distributed configurations. The standard and fail-safe user program is generated in the TIA Portal. The controller is especially suitable for machines with high data volumes, e.g. for quality assurance with camera inspection and image transmission, or printer connection.
The CPU 1515SP PC2 TF develops its full potential particularly:
- When special automation functions have to be integrated using the C or C++ programming languages
- When a close connection of Windows software to the software controller is required
- When large volumes of data have to be stored or
- Wherever extended motion control functions are required.
CPU 1515SP PC2 TF + HMI with pre-installed WinCC Runtime Advanced is offered for additional HMI functionality. This enables control and visualization to be integrated on a single device.
Design
The CPU 1515SP PC2 TF is mounted on the standard DIN rail like all ET 200SP CPUs.
ET 200SP I/O modules can be used directly and centrally, and they communicate via the integrated backplane bus.
PN IO and S7 communication can be established and distributed I/Os can be connected via the PROFINET BusAdapters of the ET 200SP system (not included in scope of supply). This way, the system can be integrated into existing automation environments with little effort.
The PROFIBUS CM DP module extends the CPU 1515SP PC2 TF to include PROFIBUS communication. The fail-safe versions support the PROFIsafe communication mechanisms.
The following interfaces are available:
- 1 x Gb Ethernet
- 1 x PN IO interface via ET 200SP BusAdapter with 2 ports
- 2 x USB 2.0 / 2x USB 3.0 at the front, for connecting a keyboard, mouse and USB flash drive, for example
- 1 x display port, for connecting a SIMATIC Flat Panel or multi-touch device, for example
The CPU also features the following:
- Mode switch
- Replaceable mass storage CFast with security seal
- Additional memory slot for SD/MMC
- Status LEDs
- Connection for 24 V DC supply voltage
Various turnkey and preconfigured variants are available with Windows 10 Enterprise on a 30 GB CFast card to suit different requirements:
- CPU 1515SP PC2 TF
- CPU 1515SP PC2 TF + HMI (incl. WinCC Runtime Advanced with 128/512/2 048 power tags)
Function
- Configuring and programming with the STEP 7 engineering tool (and WinCC Advanced for the HMI option) in the TIA Portal:
- Programmable according to IEC 61131-3
- Supported programming languages:
SCL (IL), LAD, FBD, STL, GRAPH7 (SFC)
- Innovative real-time system based on visualization technology:
The real-time system of the integrated S7-1500 software controllers enables parallel operation independent of the operating system:- Maximum real-time and deterministic properties
- Supports restart of Windows while the controller is in operation
- High-speed program execution with several priority-controlled execution levels (cyclic, time-controlled, isochronous with PROFINET or PROFIBUS, event-driven via process and diagnostics alarms)
- Saving of retentive data:
The CPU 1515SP PC2 TF ensures the security of the plant data, even when the power fails:- Saving of retentive data on the NVRAM of the CPU possible during voltage dips (default)
- Retentive data storage possible on CPU CFast card (UPS required)
- Communication:
- PROFINET IO communication via the ET 200SP BusAdapter; PROFIBUS communication via ET 200SP CM DP:
PROFINET IO RT/IRT, isochronous mode, IO controller, I-device, media redundancy, PROFIenergy, PROFIBUS DP master - SIMATIC and Open User communication with Windows applications or external devices via the Windows interfaces (GB Ethernet) of the CPU
- PROFINET IO communication via the ET 200SP BusAdapter; PROFIBUS communication via ET 200SP CM DP:
- Configuration control (option handling) for flexible variations of the central configuration
- Configure a controller and operate variants (options) that differ from this configuration
- Integrated web server:
Scanning the CPU via the web server is supported by all CPUs of the S7‑1500 automation system. The CPU Web server offers the following diagnostics options:- Image of the CPU with LEDs and the current operating state
- Readout of the diagnostics buffer entries
- Query of module status
- Query of current messages
- Information on the status of the topology/PROFINET devices
- Transfer and management of user data on the load memory of the CPU
- User-programmable Web pages for supporting servicing and commissioning of specific machine functions
- Trace functionality:
The trace function is supported by all CPUs of the S7-1500 automation system. It enables recording of analog and digital variables for each cycle and their representation as a curve with STEP 7. This is especially useful for motion control or closed-loop control applications - Integrated technology:
- Control of PROFIdrive-capable drives and drives with analog setpoint interfaces via standardized motion control instructions (PLCopen)
- Motion control functions:
Speed-controlled axes, positioning axes, synchronized axes, external encoders, cams, cam track, probes, extended synchronous operation functions (synchronization with or without specification of the synchronous position, setpoint or actual value linkage, shifting of the master value at the following axis, camming), cam disk, max. 4 encoder or measuring systems as actual position for position control.
Cyclic specification of the motion vector from the application (MotionIn interface).
Technology object for controlling kinematics with up to 4 interpolating axes, e.g. Cartesian portal, delta picker, roll picker, articulated arm, cylindrical robot, tripod picker and SCARA.
Support for user-defined kinematics. - Trace functions for all CPU tags, both for diagnostics in real time as well as for sporadic error detection; can also be called via the web server of the CPU
- Comprehensive control functionalities, e.g. easy to configure blocks for automatic optimization of the control parameters for optimum control quality
- Integrated system diagnostics:
System diagnostics can be displayed via a connected monitor, an HMI device, the web server, or the operator panel of the software controller. Drive messages are also displayed in this way. System diagnostics are also available when the CPU is in STOP mode. If new hardware components are configured, the diagnostic information is updated automatically. - Integrated safety:
- Know-how protection:
Algorithms and program blocks can be reliably password-protected against unauthorized access and modification. - Access protection:
Extended access protection provides comprehensive protection against unauthorized configuration changes. Various authorization levels are available for assigning separate rights to different user groups. - Integrity protection:
The system protects the data transferred to the CPU against unauthorized tampering. Modified or third-party transmission of engineering data are safely detected by the CPU. - Fail-safe:
The use of a fail-safe SIMATIC S7-1500 Software Controller allows processing of standard and safety programs on the same controller. Generation of the fail-safe and standard user program is carried out in the TIA Portal with the same editors. Due to this integration the system benefits and the comprehensive functionality of SIMATIC are also available for fail-safe applications.
- Know-how protection:
Note
Some functions of the CPU 1515SP PC2 TF, such as Windows Hello, Cortana with voice output, support for 5-point touch, etc., may require extended hardware. This hardware can be connected as a USB device.
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