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Overview
By combining one SITOP UPS1600 DC UPS module with at least one BAT1600 battery module and a SITOP power supply unit, longer power failures can be bridged without any interruption whatsoever. The intelligent battery management automatically detects the BAT1600 energy storage unit, and ensures optimized temperature-specific charging and continuous monitoring. The compact DC UPS modules have overload capability, to enable the industrial PC inrush current, for example. In stand-alone mode, they support starting from the battery.
The DC UPS communicates openly over a USB or Ethernet/PROFINET. It is easily integrated into the PC or PLC environment over the two Ethernet/PROFINET ports.
Total integration in TIA provides user-friendly engineering in the TIA Portal and is supported with ready-to-use function blocks for S7 user programs and WinCC faceplates for fast visualization.
SITOP Manager also enables simple monitoring and configuration in PC systems, e.g. shutting down multiple PCs according to the master-slave principle.
The UPS1600 modules with Ethernet/PROFINET ports have an OPC UA server, with which the DC UPS can communicate with both PCs and PLCs, even from different manufacturers, thanks to the open communication standard. Parameter assignment and the diagnostics of the uninterruptible power supply is possible via the open interface.
The integrated web server supports remote monitoring of the DC UPS.
Benefits
Security and plant availability
- 24 V buffering for a few hours for the purpose of continuing processes
- High-performance DC UPS modules in space-saving, slim design
- High overload capability for mains and buffering operation
- Starting from the battery module supports stand-alone mode, e.g. for starting generators
- Easy configuration thanks to automatic detection of battery modules
- High reliability and availability due to monitoring of the operational readiness, battery feeder, aging and charging status
- Battery protecting charging due to temperature-specific charging characteristic
- SITOP UPS1600 and BAT1600 modules available for Zone 2 (gas) hazardous environments
Simple integration into the automation system
- Open communication over USB or two Ethernet/PROFINET ports
- Defined shutdown of several PCs or controllers on one UPS (versions with Ethernet/PROFINET)
- Remote monitoring via integrated web server
(versions with Ethernet/PROFINET) - Integrated OPC UA server facilitates flexible, multi-vendor communication with other systems (versions with Ethernet/PROFINET)
- Time-saving engineering in PC-based systems via SITOP Manager (versions with USB or Ethernet/PROFINET)
- Time and cost savings through complete integration in the TIA Portal (versions with Ethernet/PROFINET)
- SIMATIC S7 function blocks for easy integration in STEP 7 user programs
- Fast integration in operator control and monitoring with WinCC faceplates
- Direct integration in SIMATIC PCS 7 via SITOP library
Application
The battery modules that can be connected in parallel bridge power failures for a few hours. This supports the continued operation of processes or parts of them. The function “Starting from the battery” means that the UPS1600 can also be used in stand-alone mode without connection to the supply.
Depending on the communication requirements between the DC UPS and the automation components to be protected against power failure, the version of UPS1600 can be selected accordingly.
Buffering of simple automation applications
In simple applications with mini PLCs (e.g. obstruction lights, stand-alone hydro-electric plants), 24 V buffering is performed by the UPS1600 without a communications interface. The status messages are transferred to the PLC via the digital outputs (isolated).
Buffering of applications with automation computer
The UPS1600 with a USB interface is used to buffer automation solutions that are controlled by an industrial PC. All operating and configuring data is communicated over the PC interface.
Communication over Ethernet/PROFINET offers the most comprehensive possibilities for diagnostics and system integration. The UPS1600 can be directly integrated into the LAN infrastructure over its two ports.
Buffering of applications with networked (Industrial Ethernet) automation computers
UPS1600 with an Industrial Ethernet interface protects complex PC-based applications against power failure. Configuration and monitoring is performed with the SITOP Manager PC software. It also supports defined shutdown of several PCs in accordance with the master-slave principle.
Buffering of applications with networked (PROFINET) automation components
The UPS1600 with PROFINET is the perfect choice for buffering sensitive system sections (e.g. pumping stations with telecontrol) or complete controller solutions (e.g. machine tools) that are integrated into a networked automation solution. Total integration in TIA offers unique advantages for engineering and operation (e.g. diagnostics or visualization). For example, in buffer mode, several controllers can be brought to a defined independently of each other.
Design
- Compact DC UPS modules UPS1600 24 V/10 A, 20A and 40 A with digital inputs and outputs, optionally with USB interface or two Ethernet/PROFINET ports
- BAT1600 3.2 Ah, BAT1600 12 Ah and BAT1600 38 Ah, UPS1100 1.2 Ah and UPS1100 7 Ah battery modules with lead rechargeable batteries, as well as the UPS1100 2.5 Ah battery module with pure-lead rechargeable batteries for increased temperature conditions, and BAT1600 2.5 Ah and BAT1600 7.5 Ah battery modules with lithium-ion technology for a longer service life
Function
Web server
The SITOP UPS1600 with Ethernet/PROFINET has an integrated web server that supports remote monitoring and control of the uninterruptible power supply in 5 languages (DE / EN / FR / IT / ES). Using HTTPS ensures encrypted and safe data transmission.
Remote monitoring and control of:
- Hardware configuration data
- Remote monitoring
- Operating data of the UPS1600 basic unit and the connected BAT1600 and UPS1100 battery modules
- Alarm messages
Remote access via:
- Firefox 34 or higher, or Internet Explorer 10, 11 (IE 8 with charging of SVG player)
- IP address
- Password
Software
Software tools support convenient integration of the SITOP UPS1600 in both PC-based and PLC-based systems. They make configuring and visualizing the DC UPS easier and the user benefits from the high performance capability of the SITOP UPS1600.
Software for open, PC-based automation systems
SITOP Manager – the free tool for commissioning, engineering and monitoring of communication-capable SITOP power supplies.
For more information, visit: www.siemens.com/sitop-ups/mall
Free download at: https://support.industry.siemens.com/cs/ww/en/view/109760607
Software for TIA-based automation systems
For convenient integration of the DC UPS in the TIA environment, different software modules are available.
Engineering is simple via the TIA Portal. The data for UPS1600 is stored in the hardware catalog version V14 and higher. Special function blocks for SIMATIC S7-300, S7-400, S7-1200 and S7-1500 also support integration in the STEP 7 user program.
The comprehensive diagnostics data of the UPS1600 power supply can be visualized using prepared WinCC faceplates.
TIA Portal
- Convenient and fail-safe integration of SITOP UPS1600 in the PROFINET network by means of “drag-and-drop”
- Easy configuration of SITOP UPS1600 basic units with Ethernet/PROFINET and the BAT1600 and UPS1100 battery modules with simple selection from the TIA Portal hardware catalog
- Free HSP (hardware support packages) available for the TIA Portal:
http://support.automation.siemens.com/WW/view/en/72341852 - Free GSD file (generic station description) for STEP 7 V5.5:
http://support.automation.siemens.com/WW/view/en/75854605
STEP 7 function blocks
Function blocks are available for STEP 7 user programs on SIMATIC S7-300/400/1200/1500. They allow further processing of the DC UPS operating data.
- Function blocks for STEP 7 V5.5
- Function blocks for STEP 7 in the TIA Portal
Free download at:
http://support.automation.siemens.com/WW/view/en/78817848
Faceplates for WinCC
Ready-to-use faceplates save programming time for visualization of the uninterruptible power supply. The faceplates show all relevant statuses and values of the DC UPS. They are available for the following systems:
- Faceplates for WinCC
- Faceplates for WinCC Comfort/Advanced/Professional in the TIA Portal
Free download at:
http://support.automation.siemens.com/WW/view/en/78817848
Software for SIMATIC PCS 7 process control system
The SITOP library is available with blocks and faceplates for direct integration into SIMATIC PCS 7. The SW blocks in the SIMATIC S7 supply the faceplate on the user interface of the process control system with operating and diagnostics data, generate messages and ensure connection to the maintenance system of PCS 7. This means that PCS 7 users automatically receive information about operating state conditions, maintenance requirements (e.g. battery replacement) and disturbances (e.g. power failures). This ensures constant transparency of the 24V supply in the control system. The SITOP library is supported in SIMATIC PCS 7 with SP2 as from version V8.0.
Free download at:
https://support.industry.siemens.com/cs/ww/en/view/109476154
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Siemens SITOP UPS1600 10 A uninterruptible power supply input: 24 V DC output: 24 V DC/10 A
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